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The Best Random Orbit Sanders For Woodworking

Updated: August 7, 2023
The best random orbit sanders will do a high-quality job of collecting dust, not leave swirls in your wood, and have the durability to last a decade. Learn what the top sanders are in this guide.
Milwaukee Cordless Random Orbit Sander
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The Best Random Orbit Sanders For Woodworking

BOSCH ROS10 RANDOM ORBIT

TOP BRAND AT A BUDGET PRICE

TOP PICK: BOSCH ROS10

Buy

IN THIS GUIDE:

  › PRO CHOICE: FESTOOL EC 150 

  › BEST VALUE: FESTOOL 576070

  › FAST REMOVAL: BOSCH GET75

  › CORDLESS PICK: MILWAUKEE

  › BUDGET OPTION: BOSCH ROS10

After using every type of random orbit sander to build cabinets and furniture, the simple answer to which random orbital sander is best comes down to owning two orbital sanders:

  1. Cordless. There’s no reason to drag a cord around the shop or job site for small sanding jobs. And not every sanding task requires a massive two-handed sander.
  2. Professional. When removing wood stock owing, a professional-grade unit (costing upwards of $500) isn’t an option.  Look to Festool or Mirka for a vibration-free team that will reduce swirls and marks in your finished product. While there are dozens of sanders in the $50-100 range, you can’t beat the quality and finish of these grades of sanders.

Lastly, the tool buyers’ motto, “buy once, cry once,” applies to a random orbit sander. I’ve had units last a decade, and what you buy today will be around for a long time.

Features of a Professional Random Orbit Sander

While a random orbit sander seems like a simple tool, there are a lot of moving parts that separate a device that spins a disc from a handy sander:

  • Vibration control
  • Speed adjustment/variability
  • Location of switches
  • Dust extraction port
  • Size of sanding discs
  • Availability of compatible sanding discs
  • Soft start vs. “snap on.”
  • Aggressive mode for fast wood removal
  • Automated brake to slow disc spin quickly
  • Stay-on power switch
  • Single vs. two-handed operation
  • Corded vs. cordless
  • Power/amps
  • Storage and carrying case
  • Replacement cost of “hook and loop” pad
  • Decibels
  • Intelligent vibration control
  • Constant speed motor under load

In a professional-grade unit, almost all of these features are combined into one package. Just don’t expect to pay $50.

Types of Random Orbital Sanders

You might be thinking there is only one type of random orbital sander.

But, as with most tools, there are distinct variations in an orbital sander’s design and power source.

1. Basic Corded Sander

Basic Corded

The odds are excellent that you’ve used or owned a sander like this. With essential features like a cloth dust bag, standard 5-inch size, and variable speed control, this popular sander is the one you’ll see from all major brands to import knock-offs.

When should you buy this sander? This budget-friendly random orbit sander is safe for any DIY’er with just a project or two a year.

2. Heavy Duty

Heavy Duty

Shown: Makita BO5041 

While a smaller random orbit sander is excellent for small jobs when your woodworking takes you into more extensive projects, a heavier-duty random orbit sander is necessary.

As you can see, this inline drive sander features handles for control. And this heavier design features more power and less vibration (vibration can cause swirls, the #1 enemy of orbital sanding).

3. Air Powered

Air Powered

While unknown to many woodworkers, your air compressor can power a random orbit sander. But the trade-off? You guessed it, louder background noise and less dust control.

So, unless you’re working outdoors, keep these types of sanders to what they are generally best at:  metalworking. 

4. Professional Sander

Professional

Shown: Festool 576070 

Among woodworkers, there is always a debate about the best of anything.

And, somewhere on that list comes Festool.

While price is their number one complaint (quality and innovation cost money, after all), these tools plain perform better:

  • Lower vibration
  • Better dust control
  • Better storage
  • Integrates with dust extraction

5. Cordless

Cordless

Shown: Makita Cordless 

With every tool from drills to even table saws going cordless, it is little surprise you’ll find a cordless random orbit sander.

Featuring all of the capabilities of the essential sanders, these ultra-portable sanders are an excellent choice for basic sanding needs. However, if your projects are larger and require more intense, vibration-free sanding, it’s worth careful comparison to a heavy-duty or professional sander.

6. Detail Sander

Mouse Sander

With these corner-accessing sanders now widely available, there is a bit of debate if it’s a random orbital sander or a palm sander.

But we view it as close enough to be considered a random orbit sander due to its design, hook, loop paper, and orbital action.

While not a replacement for a standard 5-inch sander, these sanders are great for anything from new project sanding to refinishing furniture. Since their design comes to a point, a mouse sander can reach into the corner to easily file areas a rounded orbital sander can’t.

7. Right Angle Drive Orbital Sander

Right Angle Drive

For heavy-duty, all-day sanding, a more powerful continuous-duty motor is required.

And that is where professionals turn to a right angle drive that features:

  • Better ergonomics
  • More efficient cooling of the motor and housing
  • Improved dust control
  • Some models have “turbo” modes, like the Bosch, that remove stock 3-6x faster 

Random Orbit vs. Palm Sander

Random Orbit vs. Palm Sander
Palm (or sheet) sanders use square or rectangle paper

While both a palm and random orbit sander oscillate, they are different in that:

  • A random orbit sander uses a round sanding disc that spins and is oscillated to create a “random” pattern
  • Meanwhile, a palm sander uses a half or quarter sheet of standard sheet sandpaper that is then oscillated

But why choose one over the other? Well, you’ll need both. Most woodworkers prefer to start with a random orbit sander for scratch and stock removal. And then switch to a palm sander for the final sanding.

Choosing the Best Random Orbit Sander for Your Shop

Budgets are essential, and when it comes to woodworking tools, there are potentially tens of thousands of dollars in tools to consider.

So the trick with tools is to buy what you’ll need now and thru it’s intended life. And, while generally under $150, the best orbit sanders typically fit a few categories:

  • Budget random orbit sander for occasional use
  • Professional random orbital sander
  • Portable orbital sanders
  • Random orbit sanders for tight spots
  • Best random orbit sander for fast stock removal

Budget random orbit sander for occasional use

Black & Decker

Shown: Black and Decker 

Overview

If your projects are less frequent, large, or require a lot of wood removal, then an essential corded orbital sander is a great place to start. And, as a basic unit, these sanders are readily available for around $50.

Key features:

  • 5″ hook and loop pad
  • Dust collection
  • Variable speed control

Models to Consider

  • Dewalt DWE6421 – is a newer version of a Dewalt sander I’ve owned over ten years and have replaced multiple hook and loop pads
  • Metabo HPT – checks the box on all the essential features at a budget price.
  • Bosch ROS10 – is the entry model to the famous line of Bosch sanders
  • Makita BO5030K – is an upgrade pick you’ll find in serious woodworker shops.

Only invest in something other than a non-brand import, even for a budget tool. Why? If you use your random orbit sander more than expected, you'll eventually need a new hook and loop pad, which you'll always find for long-running brands.

Professional random orbital sander

Festool

See on Amazon: Festool 576070 

Overview

Professionals will turn to high-grade brands like Festool for the best possible finish.

But, with precision machines known for their durability comes a cost. However, you’ll have features like:

  • Reduced vibration for smoother finishes
  • Improved ergonomics for more prolonged use
  • More efficient and longer-lasting motors
  • Lightweight
  • Soft start to avoid sudden jumps
  • Lastly, some units are built for connections to dust extractors

Models to Consider

  • Festool 576070 – is from the famous maker of the Festool Domino and comes ready to connect to a dust extractor.
  • Festool 571782 Rotax – steps up to the top of the line from Festool and is dust collector compatible.

Portable Random Orbital Sander

Makita cordless

See on Amazon: Makita Cordless 

Overview

Like almost all tools, from drills to cordless table saws, orbital sanders have gone cordless. And, for many professionals, these are either a second sander for the job site or a touch-up sander for smaller jobs.

But the primary benefit?

No black cord dragging around on your workpiece edge, leaving marks on a finished surface. And yes, that’s my pet peeve with the entry-level sanders.

Key features:

  • Dust collection
  • Random speed control
  • One-handed grip
  • 5″ orbit sander

Models to Consider

  • Makita XOB01Z – features one-touch speed control for easy change in speed.
  • Black + Decker – is the budget-friendly option that fits the 20V battery ecosystem.
  • Milwaukee 2648-20 – features variable speed and a see-thru dust collection box.

Random Orbit Sanders for Tight Spots

Detail sander

See on Amazon: Black and Decker Mouse 

Overview

As you may know, this is technically a detailed sander.

But, with the same form and random pad movement, it’s worth mentioning as (another) sander you’ll want to have around for getting into corners.

Because, after all, a round random orbit sander won’t fit into a corner.

Models to Consider

Unfortunately, big-name manufacturers aren’t after this niche sander space. So, look to Black + Decker and Skil as popular brands.

Best Random Orbit Sander for Fast Stock Removal

power speed sander

See on Amazon: Bosch Right Angle Sander 

Overview

While my preference is to use a belt sander, then a random orbit followed by a quarter sheet palm sander, that’s only sometimes possible.

In part, belt sanders are notorious dust-generating machines. 

So when you need fast stock removal, you’ll want to look to the correct angle sanders that feature:

  • Eccentric modes for faster stock removal
  • Dust collection port
  • High amp motors for power and durability

Models to Consider

  • Bosch GET75-6N – this 6-inch sander features “Turbo mode” that accelerates, well, wood removal
  • Festool 571782 – features an aggressive mode for fast stock removal 

Random Orbit Sander Accessories

Random Orbit Sandpaper

Apart from the best sandpaper, you’ll also need to consider a few unique products that will make your (compatible) random orbit sander work better.

Random orbit sander accessories - dust extractor

Surprisingly only some woodworkers know about dust extractors.

But you should.

These highly specialized dust collectors suck dust from high-producing dust generators, like a random orbit sander. 

Key features:

  • Most feature HEPA filters for maximum filtering
  • Can help with OSHA compliance (check your model for specs)
  • High CFM is better, and for single tools, these can go as high as 150 CFM
  • Lastly, power tool activation to start with a compatible power tools switch

Random orbit sander accessories - down draft table

If you have yet to guess, dust is a #1 issue with random orbit sanders.

So, another option to help keep dust down is a downdraft table that (usually) hooks into your dust collector to keep small particles out of the air.

Do you need one if you have a dust extractor? Yes – since the extractor will not pull all of the dust.

Frequently Asked Questions

Frequently Asked Questions

Are random orbit sanders available in cordless?

There are many makers of cordless random orbit sanders, including popular brands like Dewalt and Ryobi.

What is the standard size of sandpaper?

Almost all random orbit sanders are 5″ in diameter.

How do I choose a random orbit sander?

Choosing a random orbit, sander is best matched to your use, need for electric power vs. portability, and speed of stock removal.

What is the best entry-level random orbit sander for a small workshop?

A 5″ corded random orbit sander is generally the best entry-level sander as it is inexpensive and allows for future upgrades to professional units.

Summary

Choosing the best random orbit sander requires understanding your projects – now and in the future.  However, with these tools generally starting under $100, there’s plenty of room, to begin with a mid-grade sander and then upgrade later.

  • About the Author
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( Woodworker )

Eric has been a professional woodworker for over thirty years and has worked in small cabinet shops making everything from kitchen cabinets to hand-made furniture. Now working from a home woodworking shop Eric is sharing his passion for woodworking, tool advice and how-to knowledge from his Minnesota-based woodshop.

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